Zhen an Metallurgy
Pure Calcium Cored Wire
Pure Calcium Cored Wire is mainly used in metallurgy and metal processing. Its purpose is to add alloy elements during smelting, melting or metal treatment, adjust the chemical composition of metals, and improve the performance and characteristics of materials.
Content of certain elements can be customized
Deoxidizer and desulfurizer
spheroidizing wire/inoculation wire/spheroidizing cored wire
Alloy addition
Free Sample
Temperature control and furnace reaction
Introduction to Pure Calcium Cored Wire
The cored wire is made of strip-shaped steel strip wrapped with alloy powder. According to the difference of alloy powder, it can be divided into: pure calcium cored wire, silicon calcium cored wire, silicon manganese calcium wire, silicon calcium barium wire, barium aluminum wire, aluminum calcium wire, calcium iron wire and so on.
In the melting industry, the quality of molten steel is improved by feeding the molten steel into the cored wire.
The cored wire can more effectively add smelting materials into molten steel or molten iron in the process of steelmaking or casting, effectively avoiding the reaction with air and slag, and improving the absorption rate of smelting materials.
Widely used as a deoxidizer, desulfurizer, and alloy additive, it can change the shape of molten steel inclusions and effectively improve the quality of steelmaking and casting products.
Types of alloy cored wire
Seamless pure calcium cored wire specifications
| Alloy Cored Wire | Main components (%) | Wire diameter (mm) | Strip thickness (mm) | Strip weight (g/m) | Core powder | Uniformity (%) |
| weight (g/m) | ||||||
| Si Ca | Si55Ca30 | 13 | 0.35 | 145 | 230 | 2.5-5 |
| Al Ca | Ca26-30AI3-24 | 13 | 0.35 | 145 | 210 | 2.5-5 |
| Ca Fe | Ca28-35 | 13 | 0.35 | 145 | 240 | 2.5-5 |
| Si Ca | Si55Ca15Ba15 | 13 | 0.35 | 145 | 220 | 2.5-5 |
| Si Al Ba | Si35-40Al 12-16 Ba9-15 | 13 | 0.35 | 145 | 215 | 2.5-5 |
| Si Ca Al Ba | Si30-45Ca9-14 | 13 | 0.35 | 145 | 225 | 2.5-5 |
| Carbon | C98s<0.5 | 13 | 0.35 | 145 | 150 | 2.5-8 |
| High mg | Mg 28-32, RE 2-4 Ca1.5-2.5, Ba 1-3 | 13 | 0.35 | 145 | 2.5-5 | |
| Si ba | SI60-70 Ba4-8 | 13 | 0.35 | 145 | 230 | 2 |
Remarks: Other chemical compositions and ratios are available upon request.
Coil Weight: 600kg±100kg, can be produced according to user requirements.
Appearance quality of core-spun wire: firm covering, no seams, no broken lines, uniform core material composition, high filling rate.
Packing: steel strap tight + waterproof plastic film + iron cover
Packing method: horizontal and vertical, the cable can be divided into internal tap and external type.
Types of alloy cored wire
Calcium iron cored wire is a method of deoxidizing molten steel in steelmaking, suitable for steelmaking enterprises. Calcium iron cored wire is a core material composed of a mixture of 30-35% metal calcium particles and iron powder. The strip steel is wrapped to make calcium iron cored wire.
Advantages of calcium-iron cored wire: It is suitable for refining molten steel, can remove residual oxygen and inclusions in molten steel, has good fluidity of molten steel, and can reduce refining costs.
(1) Using high-calcium cored wire for calcium treatment in the production of low-carbon and low-silicon steel can reduce the temperature drop by 2.6°C on average, reduce the silicon increase by 0.001%, shorten the wire feeding time by 1 minute, and increase the yield by 2.29 times compared with the iron-calcium wire.
(2) The feeding amount of iron-calcium wire is 3 times that of high-calcium wire. If it is converted into the same calcium content for comparison, the feeding of iron-calcium wire is 2.45 times that of high-calcium wire.
(3) High-calcium cored wire is used to process molten steel, and the level of inclusions in the steel is equivalent to that of fed iron-calcium wire, which can meet product requirements.
The main raw material for the production of CaSi Cored Wire is Calcium Silicon alloy. The crushed calcium silicon powder is used as the core material, and the outer skin is cold-rolled steel strip. It is pressed by a professional crimping machine to make the silicon-calcium cored wire. In the process, the steel sheath needs to be tightly packed to make the core material fill evenly and without leakage.
The addition of calcium-silicon cored wire is mainly used for deoxidation, alloying and desulfurization operations in the smelting process.
Carbon cored wire is used for the purpose of increasing carbon in steelmaking, and is used for fine-tuning the carbon content of molten steel, which is beneficial to the control of carbon content in molten steel and can reduce production costs.
Carbon wire features:
1. The yield of carbon is more than 90%, and it is stable.
2. Reduce the production cost, which is lower than the cost of the currently used toner cored wire.
3. The product storage time is extended.
Alloy cored wire is suitable for deoxidation and desulfurization in steelmaking. It can improve the performance of steel, improve the plasticity, impact toughness and fluidity of molten steel. It also has the characteristics of directly entering molten steel for melting and uniform distribution tion.
Aluminum-calcium cored wire is an auxiliary material used in metallurgy and steel manufacturing. It is made of aluminum-calcium alloy as the inner core, and the outer shell is wrapped by metal or alloy wire.
Aluminum-calcium alloy is an alloy containing aluminum and calcium elements. The addition of aluminum-calcium cored wire is mainly used for deoxidation, alloying and desulfurization operations in the smelting process
The silicon, calcium and barium elements in the silicon-calcium-barium cored wire can react with the oxygen in the furnace to form oxides, thereby effectively removing the oxygen content in the furnace. This helps reduce porosity and inclusions in the steel, improving the purity and uniformity of the steel
The addition of silicon-calcium-barium cored wire can help adjust the chemical composition of the steel and change the properties of the steel, such as increasing strength, improving wear resistance and high temperature resistance, etc.
What projects can pure calcium cored wire provide services for?
For Casting:
The cored wire can be used as a deoxidizer, alloying agent and desulfurizer in the casting process. They are added to molten metals to improve the quality, mechanical properties and corrosion resistance of castings.
Reduce pores and inclusions: The deoxidizer in the cored wire can effectively remove oxides in molten metal, reduce the formation of pores and inclusions, and improve the compactness and intrinsic quality of castings.
Improve mechanical properties: By adding appropriate alloying agents, the microstructure and chemical composition of castings can be adjusted to improve mechanical properties such as hardness, strength, toughness and fatigue resistance.
Improve corrosion resistance: The addition of alloying agents can improve the corrosion resistance of castings, making them better in oxidation resistance, acid and alkali resistance or high temperature resistance under specific environmental conditions.
For Steelmaking:
Calcium Cored Wire Deoxidizer used in specific steelmaking processes outside of traditional smelting methods. For example, they can be used in secondary refining processes such as ladle metallurgical furnaces (LMF) and vacuum degassers (VD/VOD). Alloy cored wire allows precise control of the addition of alloying elements and the removal of impurities during these refining stages.
The addition of alloying agent can reduce the pores and inclusions in the steel, and improve the purity and uniformity of the steel. Increase the strength, wear resistance, high temperature resistance and other characteristics of steel
Why choose Zhen An Metallurgy as your long-term partner?
30 years of production and sales experience:
Zhenan Metallurgy is located in Anyang City, Henan Province, China. It has 30 years of production experience and can produce high-quality Cafe Cored Wire according to user requirements.
Customized according to customer needs:
Zhenan Metallurgy has its own metallurgical experts, and the chemical composition, particle size and packaging of Calcium Silicon Wire can be customized according to customer requirements.
Worry-free delivery:
The annual output of Zhen’an metallurgical Alloy Cored Wire is 1.5 million tons, and the spot inventory is 200,000 tons. The supply is stable and the delivery is timely.
Free samples:
Zhenan Metallurgical will give you the greatest support, and provide free Calcium Silicon Cored Wire samples.
Support third-party testing:
Zhenan Metallurgical has a strict quality control system. Cored wire for steel making has been inspected more than 3 times before leaving the factory. At the same time, we accept third-party inspections such as SGS and BV to provide you with the greatest guarantee.
Manufacturer’s strength display:
Our factory covers an area of 30,000 square meters, with a full set of modern production equipment, two large-scale production bases such as hydrometallurgy, two key laboratories and a metallurgical material testing center with 16 senior researchers.
30000(m2)
Our factory covering an area of 30,000 square meters
1500000(Ton)
Annual production and sales more than 1,500,000 tons.
Professional team to provide you with better service
Zhenan Metallurgy has a high-quality talent team integrating sales, production and R&D, including 16 senior researchers, 28 professional engineers, 35 international sales personnel, 10 senior operation personnel, and more than 300 production technicians.
Zhen An metallurgical certificate display
Zhen An metallurgical certificate display
Our products have been exported to 78 countries, and many regular customers have visited our company and factory and placed multiple orders. For one cooperation, customers will return orders many times, and some customers will introduce new customers to us.
What services does Zhenan provide you?
In order to meet the needs of different customers, we accept the following customization:
Customized product specifications: According to the specific needs of customers, you can provide silicon metal products with different specifications, including customized services in terms of chemical composition, size, shape, surface treatment, etc.
Customized packaging requirements: According to the specific needs of customers, you can provide different types of packaging materials and packaging methods to ensure the safety and stability of products during transportation and storage.
Customized product quality: According to the specific needs of customers, you can provide different product quality requirements, including customized services in terms of chemical composition, physical properties, surface treatment, etc.
In order to ensure the quantity and quality of the products you receive, we pay more attention to packaging:
High pressure resistance: Our packaging has sufficient pressure resistance to withstand the pressure and shock that may occur during stacking and transportation.
Shock resistance: multi-layer packaging avoids possible shock and vibration during transportation, and protects the product from damage as much as possible.
Sealing performance: adding a layer of waterproof film has sufficient sealing performance to prevent air, moisture and other substances from entering the packaging and affecting the quality of raw materials.
Convenient transportation: We generally use easy-to-roll packaging and pull-out design.
Eco-friendly and sustainable: Our packaging materials are eco-friendly, allowing you to recycle or dispose of them safely without polluting the local environment.
If you want free samples, the process is as follows:
Contact us: Tell us your needs and contact information through the message form on the website, or send an email to our email andy@zaferroalloy.com.
Communication details: Our professional sales staff will recommend the most suitable products for you according to your needs, and ask you if you need samples. If you need samples, we will provide them to you for free.
Shipping and receipt: After the sample is shipped, we will inform you and track the logistics information of the sample to ensure that you can receive it on time.
The products provided by Zhenan Metallurgy can provide the following testing services through third-party testing agencies. These third-party testing services can provide independent, objective verification that products comply with relevant standards and regulations.
Composition analysis: analyze the composition of the alloy cored wire to determine the content of calcium and silicon. This can be done by chemical analysis methods such as spectroscopic analysis or chemical analysis instruments.
Appearance inspection: inspect the appearance of the alloy cored wire, including checking for obvious damage, cracks or other appearance defects. Make sure that the cored wire is visually intact with no visible breakage.
Particle size analysis: measure and analyze the particle size inside the cored wire. This helps determine the particle distribution of the cored wire to ensure that it meets the specified requirements.
Chemical activity test: Chemical activity test can be carried out to evaluate its reactivity and purification effect in molten steel.
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