Zhen an Metallurgy
Hydraulic Slide System Supplier
Zhen An Metallurgy provides you with hydraulic slide systems, high temperature firing slides, high performance Slide Gate Plate, slide nozzles, etc. The slide and nozzle systems for tundishes and ladles provide you with a complete supply chain and solutions.
Isostatic Pressed
Long Service Life
Quick change
Custom Design
High Precision
automatic and precise control
hydraulic slide plate system
The refractory hydraulic slide plate system is a high-temperature fluid control device that combines refractory materials with hydraulic drive technology. It is mainly used in the field of iron and steel metallurgy. The hydraulic mechanism accurately adjusts the opening and closing of the slide plate to control the flow rate of molten steel and block the slag.
Refractory hydraulic slide plate system
Refractory hydraulic slide plate system is a precision device used for flow control of high-temperature molten metal (such as molten steel) in the metallurgical industry. It integrates refractory components such as slide plates, water inlets, etc., hydraulic drive and automation control technology.
The hydraulic slide plate system is mainly used at the bottom of containers such as ladles and tundishes to achieve precise flow control of molten steel by adjusting the water inlet opening.
Zhenan Metallurgy provides you with a hydraulic slide plate system that can accurately, quickly and reliably adjust the flow rate of molten steel, while taking into account safety and economy. Cooperating with us, you will have professional technical support, which is your best choice.
Hydraulic slide gate system
Install a hydraulic slide gate system for your smelting furnace to dynamically adjust the flow of molten steel, match the needs of continuous casting of multiple furnaces, and reduce surface quality defects of ingots, especially for manufacturing special steel grades.
Made of high-performance refractory materials (such as Al₂O₃-ZrO₂-C composite materials), the surface is precisely processed to ensure sealing.
Cooperate with the gate at the bottom of the ladle or tundish to form a metal flow channel.
Provide power to push the upper slide gate to move horizontally to adjust the opening.
Achieve millimeter-level adjustment of the opening through an electro-hydraulic proportional valve or a high-frequency solenoid valve.
Real-time monitoring of hydraulic pressure to ensure stable slide gate clamping force.
Prevent molten steel from leaking from the gap between the slide gates and protect hydraulic components from high-temperature radiation.
Our product advantages
Our hydraulic slide system drives the slide plate to slide relative to each other through the hydraulic cylinder, adjusts the opening of the slide plate orifice, accurately controls the flow of molten steel, and quickly closes the flow channel when necessary, ensuring the safety and efficiency of your production.
Mechanical design:
- Precise matching of double-layer slides: the gap between the upper and lower slides is <0.1mm, and the steel liquid is prevented from leaking by hydraulic or spring pressure sealing.
- Linear adjustment of opening: the flow rate and opening are approximately linear, and fine-tuning is supported (accuracy ±0.5mm).
Automation control:
- Real-time feedback system: The opening is dynamically adjusted through the crystallizer liquid level sensor and the pulling speed signal, and the liquid level fluctuation is controlled within ±3mm.
- In slab continuous casting, slide control reduces the surface defect rate of the casting by 25%.
Breakthrough in material science：
- Composite materials: such as Al₂O₃-ZrO₂-C (alumina-zirconia-carbon) system, which has both thermal shock resistance (graphite buffers thermal stress), corrosion resistance (ZrO₂ slag resistance) and high strength (Al₂O₃ matrix).
- Gradient structure design: high hardness of the surface layer (such as ZrO₂ coating), thermal shock resistance of the middle layer (Al₂O₃-C), bottom metal reinforcement (stainless steel fiber), life is increased by 30%-50%.
Extreme environment resistance:
- High temperature resistance: continuous work at 1600℃ for 8-12 hours, compressive strength>40MPa.
- Thermal shock resistance: passed more than 100 “water cooling-high temperature” cycle tests (simulating continuous casting start and stop).
Leak-proof steel design:
- Multiple seals: Metal edging + ceramic sealing pads are used between the slides, combined with hydraulic pressure to prevent high-temperature molten steel from leaking.
- Emergency shutdown function: In the event of a sudden shutdown, the slide can be completely closed within 1 second to avoid molten steel leakage accidents.
Long life and replaceability:
- Modular design: The life of a single slide can reach 8-12 furnaces. After damage, only the slide needs to be replaced instead of the entire mechanism.
- Quick replacement technology: Skilled operators can complete the replacement of the slide within 15 minutes, reducing downtime.
Cost optimization:
- Layered utilization of materials: Only expensive materials (such as ZrO₂) are used in high-wear areas to reduce overall costs.
- Embedded sensors: Real-time monitoring of slide temperature and wear, predicting the remaining life through AI models, and optimizing replacement plans.
- Digital twin technology: simulate the thermal stress distribution of the skateboard and guide design improvements (such as optimizing the opening shape).
- Low-carbon materials: develop carbon-free or low-carbon skateboards (such as MgO-CaO system) to reduce production carbon emissions.
- High-quality products: all products pass rigorous quality tests, meeting and exceeding industry standards and reducing production disruptions.
- Customised service: sizes, materials and designs are adapted to meet the specific requirements of the ladle and intermediate packages.
- Technical support: a dedicated team provides process optimisation advice to help customers improve efficiency, such as optimising flow control to reduce turbulence.
- Cost-effectiveness: Durable products with extended life cycles reduce maintenance and replacement costs and are suitable for large-scale production.
- Industry experience: We have many years of experience in steelmaking refractory manufacturing, serving customers around the world and accumulating a wealth of case studies.
Intermediate ladle refractory
Ladle refractory as a whole
Converter refractory overall
Electric furnace refractory overall
Application of Hydraulic Slide System
Through the deep integration of materials, machinery and intelligent technology, the refractory hydraulic slide system has become the core equipment for high-temperature metal liquid flow control in the modern metallurgical industry. Its core value lies in accurately, quickly and reliably adjusting the flow rate of molten steel, while taking into account safety and economy.
Ladle → Tundish:
Function: The slide is installed at the bottom of the ladle. By adjusting the water inlet opening, the flow rate of molten steel into the tundish is controlled to keep the tundish liquid level stable (within the fluctuation range of ±5mm).
Tundish → Crystallizer：
In some continuous casting machines, the slide replaces the traditional stopper to directly control the flow rate of molten steel from the tundish to the crystallizer, which is especially suitable for high-speed (>2m/min) production.
Slab Continuous Casting:
Precise flow control is required under large cross-section and high casting speed to prevent crystallizer liquid level fluctuation.
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Why choose Zhen An Metallurgy as your long-term partner?
Zhenan International Group Co., Ltd. is a manufacturer and supplier of metallurgical raw materials and refractory materials, a manufacturer and wholesaler. It currently has 176 employees, of which mechanical engineers, electrical engineers, and software engineers account for about 30%.
We have more than 30 years of experience in design, manufacturing, application and maintenance in the steel industry, and have created a complete industrial chain for the steel industry, optimizing processes and improving efficiency.
We have the ability to supply you with a large number of consumable accessories such as nozzles, slides, etc. for tundishes and ladles, as well as metal silicon, ferrosilicon, and ferrovanadium required for smelting steel.
Zhen An Metallurgical’s products are exported to more than 80 countries including the UAE, Turkey, India, the United States, Germany, Slovakia, Italy, South America, the Middle East, Southeast Asia, and Asia, forming a strong core competitiveness in the steel industry.
30000(m2)
Our factory covering an area of 30,000 square meters
1500000(Ton)
Annual production and sales more than 1,500,000 tons.
Professional team to provide you with better service
Zhen An Metallurgy has a high-quality talent team integrating sales, production and R&D, including 16 senior researchers, 28 professional engineers, 35 international sales personnel, 10 senior operation personnel, and more than 300 production technicians.
Zhen An metallurgical certificate display
Our products have been exported to 78 countries, and many regular customers have visited our company and factory and placed multiple orders. After one cooperation, trust has been established with us, and customers will place orders multiple times, and some will introduce new customers to us.
